PT2520 Unfilled High Temperature Epoxy Laminating System
DESCRIPTION
PT2520
is an amber, unfilled epoxy laminating resin designed for the
construction of tooling and components that will operate in the
intermediate high temperature service range. PT2520 will gel at room
temperature for subsequent oven post curing off the pattern with both of
the Part B hardeners listed here. Part B and Part B1 hardeners have
different working times, so that by selecting the proper hardener,
various sized tools and parts can be fabricated. PR2520 Part B has a 45
to 50 minute pot life, and the Part B1 has a 4 to 4.5 hour pot life,
depending upon shop temperature. The mixed viscosity of PT2520 provides a
system that penetrates the reinforcing fabric quite readily and holds
the fabric in place, for fast, reliable fabrication. With the capability
to post cure the laminate off the pattern, it is possible to use low
temperature pattern materials such as wood or plaster for lower
fabrication costs, since they will not be put into the oven for post
cure. PT2520 has found good acceptance in such applications as vacuum
form tools, foam molds, bond fixtures, layup molds, resin transfer
molds, and other situations where
repetitive heating and cooling cycles are involved.
There are no restricted or regulated raw materials used in these high
temperature products. PT2520 Part A does not contain vinylcyclohexane
diepoxide (VCHD), or other hazardous or potentially restricted diluents.
The PT2520 Part B hardeners do not contain methylene dianiline (MDA) or
other potentially harmful aniline derivatives. They are non-staining,
and will not crystallize in normal shipping and storage conditions.
PRODUCT SPECIFICATIONS
| PT2520 A | PT2520 B | PT2520 B1 | ASTM Method | |
| Color | Amber | Amber | Amber | Visual |
| Viscosity | 2650 cps | 1700 cps | 500 cps | D2392 |
| Specific Gravity, gms./cc | 1.15 | 1.08 | .98 | D1475 |
| Mix Ratio, by Weight | — | 100 : 16 | 100 : 19 | PTM&W |
| Pot Life, 4 fl oz Mass @ 77°F | — | 45 – 50 min. | 4 – 4.5 hr. | D2471 |
HANDLING & CURING
When using PT2520 Part B, the system will gel hard in 18 to 24 hours at
77°F. In lower temperature service, non-critical applications, the
system can usually achieve its full cure in service. However, for
maximum stability, an oven post cure is recommended, and is mandatory in
applications where continuous service temperature is over 250°F. When
using the Part B1 hardener, under normal conditions the system will gel
to a hard demoldable state in 24 to 36 hours. In colder shop
environments, or unusual conditions, the user should check closely to
insure that the resin has fully gelled before the tool is post cured.
In very cold environments, it may be necessary to give the tool a slight
amount of heat cure before it is removed from the pattern to avoid
distortion due to insufficient cure. A few hours at 100°F to 150°F,
depending upon what temperature the pattern material can withstand, will
harden the tool to the point where it can be given an unsupported post
cure. The lower the curing temperature that is used, the longer the
curing time should be.
PACKAGING WEIGHTS
| Gallon Kit | Pail Kit | Drum Kit | |
| PT2520 A | 9 lb. | 40 lb. | 470 lb. |
| PT2520 B | 1.48 lb. | 6.5 lb. | 75 lb. |
| PT2520 B1 | 1.72 lb. | 7.6 lb. | 90 lb. |
Inasmuch
as PTM&W Industries, Inc. has no control over the use to which
others may put material, it does not guarantee that the same results as
those described herein will be obtained. The above data was obtained
under laboratory conditions, and to the best of our knowledge is
accurate. This information is presented in good faith to assist the
user in determining whether our products are suitable for his
application. No warranty or representation, however is intended or
made, nor is protection from any law or patent to be inferred, and all
patent rights are reserved. Before using, user shall determine the
suitability of the product for his intended use, and user assumes all
risk and liability whatsoever in connection therewith. In no event with
PTM&W Industries, Inc. be liable for incidental or consequential
damages. Buyer’s sole and exclusive remedy in such instances shall be
limited to replacement of the purchase price.
TYPICAL MECHANICAL PROPERTIES
| PT2520 A/B | PT2520 A/B1 | ASTM Method | |
| Mix Ratio, by Weight | 100 : 16 | 100 : 19 | PTM&W |
| Color | Amber | Amber | Visual |
| Mixed Viscosity, @77°F, centipoise | 1900 cps | 1275 cps | D2393 |
| Working Time, 4 fl. oz. Mass @ 77°F | 45 – 50 min. | 4 – 4.5 hr. | D2471 |
| Cured Hardness, Shore D | 88 Shore D | 88 Shore D | D2240 |
| Specific Gravity, grams, cc | 1.17 | 1.12 | D1475 |
| Density, lb./cu. in. | .0422 | .0406 | D792 |
| Specific Volume, cu. in./lb. | 23.7 | 24.7 | D792 |
| Tensile Strength, psi | 36,680 psi | 34,377 psi | D638 |
| Elongation at Break, % | 1.79 % | 1.55 % | D638 |
| Compressive Strength, psi | 15,120 psi | 15,773 psi | D695 |
| Glass Transistion Temperature, DMA: | 272°F | 315°F | D3386 |
SAFETY & HANDLING
PTM&W epoxy products are made from raw materials carefully chosen to minimize or even eliminate toxic chemicals, and therefore offer the user high performance products with minimum hazard potential when properly used. Generally, the PTM&W epoxy resins and hardeners will present no handling problems if users exercise care to protect the skin and eyes, and if good ventilation is provided in the work areas. However, all epoxy resins and hardeners can be irritating to the skin, and prolonged contact may result in sensitization; and breathing of mist or vapors may cause allergenic respiratory reactions, especially in highly sensitive individuals. As such, avoid contact with eyes and skin, and avoid breathing vapors. Wear protective rubber apron, clothing, gloves, face shield or other items are required to prevent contact with the skin. In case of skin contact, immediately wash with soap and water, followed by a rinse of the area with vinegar, and then a further wash with soap and water. The vinegar will neutralize the hardener and lessen the chances of long term effects. Use goggles, a face shield, safety glasses or other items as required to prevent contact with the eyes. If material gets into the eyes, immediately flush with water for at least 15 minutes and call a physician. Generally, keep the work area as uncluttered and clean as possible, and clean up any minor spills immediately to prevent accidental skin contact at a later time. Keep tools clean and properly stored. Dispose of trash and empty containers properly. Do not use any of these types of products until Material Safety Data Sheets have been read and understood.